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Plastics and packaging: Denka® Plate results at FUPEL, PSF and PrintoPack

Extruders, injection machines, chillers and printing presses are dense with drives. Three plants show what Denka® Platinum Plates did to their electricity bills.

Denka® TeamEnergy & power-quality engineers · Why® Group
Plastics and packaging: Denka® Plate results at FUPEL, PSF and PrintoPack

Plastics and packaging plants combine heavy motor loads with dense power electronics — exactly the conditions in which HF conducted noise builds up inside the facility.

Plastics and packaging results Headline results and PSF's energy per kg before and after installation.

FUPEL Cía. Ltda. — Quito, Ecuador

Installed by partner CANIS ENERGY on 4 December 2022: 16.1% lower electricity consumption — "far beyond what the solution set out to deliver", in the words of the client's General Manager (letter of recommendation, 15 February 2023).

PSF Plastic Factory — Jeddah, Saudi Arabia

Preform and film production on 13 transformers of 1,000 kVA, commissioned for September 2026 — the hottest, most humid month of the year:

  • 9.2% whole-facility savings, 192,837 kWh avoided in one month
  • 18.8% direct drop on the five most responsive sub-meters
  • Energy per kg fell from 1.927 to 1.876 kWh while output grew 7.5%

PrintoPack — Saudi Arabia

590 plates across seven utility accounts of a printing and lamination plant:

  • 11.7% production-adjusted savings over September–October 2026 (353,882 kWh)
  • 8.9% lower on the bills as billed, with no adjustment
  • October production up 10.2% while electricity rose only 0.7%

References

  1. FUPEL case study
  2. PSF Plastic Factory case study
  3. PrintoPack case study
  4. How HF noise circulates inside a facility